Overview
The TKC-ZX-10CNC is the heavy-duty member of the TKC family. Ten axes adjust height and width independently, adapting to special-shaped, high/low-table and misaligned profiles, while automatic sensing handles strip clamping, release and knurling — change the profile, press one button, and the machine resets itself.
An integrated film bracket and strip clamping device finish knurling, strip insertion and film covering in the same station, cutting process handoffs to zero. Scan the profile QR code and the intelligent control system imports the data and issues the precise knurling instruction.
Key Features
- 10-axis independent adjustment — each axis sets height and width separately for special-shaped, high/low-table and misaligned profiles.
- Auto-sensing operation — strip clamping, release and knurling sensed automatically; one-button reset on profile change, no manual strip-height tuning.
- Three processes in one station — integrated film bracket and clamping device complete knurling, insertion and film covering together.
- Twin lower rollers under the knurling cutter with CNC adjustment in four directions for stable clamping of complex profiles.
- Scan-to-produce — QR code import with automatic nesting on the professional intelligent control system.
- Heavy-duty build — servo motors, precision ball screws, square linear guides and Schneider components.
Technical Specifications
| Parameter | Value |
|---|---|
| Power supply | 380 V / 50 Hz |
| Total power | 4.0 kW |
| Knurling cutter adjustment range | 10–230 mm (W) × 0–260 mm (H) |
| Insulating strip adjustment range | 0–50 mm |
| Positioning accuracy | ± 0.05 mm |
| Profile feeding speed | 6–60 m/min |
| Air source pressure | 0.6–0.8 MPa |
| Overall dimension | 1400 × 1300 × 1650 mm |
| Machine weight | ≈ 760 kg |
| ERP machine option | Available on request |
Working Process
- Load & clamp — the profile is sensed and clamped automatically at the knurling station.
- Knurling — CNC-controlled cutters roll a uniform tooth pattern into the strip groove, raising contact friction.
- Strip insertion — the PA66 strip is fed and clamped into the knurled groove in the same pass. The integrated film bracket covers the profile simultaneously.
- Outfeed — the finished profile continues to the rolling machine or buffer rack without repositioning.
Quality & Standards
Precision square guide rails, precision ball screws and Schneider electrical components keep the machine stable around the clock. Combined with CNC automatic operation, tooth precision and insertion quality stay uniform from the first profile to the last in every batch.
Applications
- Aluminium window and door profile plants inserting PA66 strips into thermal-break sections.
- Workshops moving from manual strip insertion to CNC-controlled, one-operator production.
- Lines that need fast changeover across many profile families and strip widths.
FAQ
Which profiles can it handle?
The CNC-adjustable cutter covers strip widths and groove heights within the specification table above. Send us your profile drawings and we will confirm compatibility before you order.
Can it connect to a rolling machine?
Yes. The machine is designed for linked production — profiles pass straight from knurling and insertion into the rolling & crimping station without flipping or re-clamping.
What about changeover between jobs?
Profiles are sensed and parameters recalled automatically — most changes need only a one-button reset instead of manual strip-height tuning.
